Continuous Pharmaceutical Processing and Process Analytical Technology

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ABOUT THE BOOK

Continuous manufacturing of pharmaceuticals, including aspects of modern process development is highlighted in this book with both the ‘why’ and the ‘how’, emphasizing process modeling and process analytical technologies. Presenting specific case studies and drawing upon extensive experience from industry and academic opinion leaders, this book focuses on the practical aspects of continuous manufacturing. It gives the readers the strategic perspective and technical depth needed to adopt and implement these technologies, where appropriate, in order to gain the competitive edge in speed, agility, and reliability.

Features:

  • Discusses scientific solutions and process analytical technology to enable continuous manufacturing in the development of new drugs
  • Includes short stories about how some companies have adopted CM and what their drivers were and what benefits were realized
  • Addresses economic and practical considerations, unlike many other technical books
  • Emphasizes the practical aspects to give the reader the strategic imperative and technological depth to adopt and implement these technologies
  • Highlights the "why" and the "how", focusing on the need analysis and process modeling and process analytical technologies

TABLE OF CONTENTS

Section I: Design and Control: Continuous Manufacturing of Small Molecule Drug Substances and Products

    1. A Survey of Continuous API Syntheses: Insights at the Interface of Chemistry and Chemical Engineering
      John W. Tomlin, Dylan D. Rodene, B. Frank Gupton

    2. Development of Continuous Pharmaceutical Crystallization
      Wu Songgu, Yiming Ma, Junbo Gong

    3. Residence Time Distribution in Continuous Manufacturing
      Sonia M. Razavi, Atul Dubey, Fernando J. Muzzio

    4. Powder Electrostatics in Continuous Pharmaceutical Manufacturing
      Michela Berettaa, Joana T. Pintoa, Amrit Paudela

    5. Continuous Impregnation Processes
      Thamer Omar and Fernando Muzzio

    6. Leveraging a mini-batch wise continuous direct compression (CDC) approach to optimize efficiency in process development, on-demand manufacturing and continuous process verification (CPV)
      Martin Warman, Patrick M. Piccione, Reto Maurer

    7. Predictive In-Vitro Dissolution for Real-time Release Test (RTRT) for Continuous Manufacturing Process on Drug Product
      Zhenqi Shi, Stan Altan, Dwaine Banton, Sarah Nielsen, Martin Otava, Aaron Garrett and Matthew Walworth

      Section II: Design and Control: Continuous Manufacturing of Large Molecule Drug Substances and Products

    8. Continuous Manufacturing of Biologics Drug Products: Challenges of Implementing Innovation in cGMP
      Erinc Sahin, James Angelo, Jay West, Xuankuo Xu

    9. Modernizing manufacturing of parenteral products: from batch to continuous lyophilization
      Roberto Pisano, Merve B. Adali, and Lorenzo Stratta

      Section III: Process Analytical Technologies

    10. Near-infrared Spectroscopy as Process Analytical Technology in Continuous Solid Dosage Form Manufacturing
      Michiel Peeters, Prof. Dr. Thomas De Beer, Prof. Dr. Ashish Kumar

    11. The Role of Process Analytical Technology (PAT) in Biologics Development
      Dhanuka P. Wasalathanthri, Bhumit A. Patel

    12. Moving to Manufacturing – Lessons Learned in A Career in Process Analytical Technology
      Rodolfo J Romañach

      Section IV: Modeling, Design Space, and Future Outlook

    13. End-to-end Design Space for Continuous Manufacturing of pharmaceuticals: Understanding interactions across integrated continuous operations
      Sayantan Chattoraj

    14. Control strategies in continuous direct compression
      Aditya Vanarase, Sherif Badawy

    15. Framework for the validation of mechanistic and hybrid models as Process Analytical tools in the pharmaceutical Industry
      Pedro Valente, Luís Eça, Nuno Matos

    16. Understanding the History of Continuous Manufacturing in Other industries to Guide Future Development in Pharmaceuticals
      Ian M. Leavesley

    17. Process Systems Engineering Tools towards Digital Twins of Pharmaceutical Continuous Manufacturing Processes
      Yingjie Chen, Pooja Bhalode, Marianthi Ierapetritou
    1. A Survey of Continuous API Syntheses: Insights at the Interface of Chemistry and Chemical Engineering
      John W. Tomlin, Dylan D. Rodene, B. Frank Gupton

    2. Development of Continuous Pharmaceutical Crystallization
      Wu Songgu, Yiming Ma, Junbo Gong

    3. Residence Time Distribution in Continuous Manufacturing
      Sonia M. Razavi, Atul Dubey, Fernando J. Muzzio

    4. Powder Electrostatics in Continuous Pharmaceutical Manufacturing
      Michela Berettaa, Joana T. Pintoa, Amrit Paudela

    5. Continuous Impregnation Processes
      Thamer Omar and Fernando Muzzio

    6. Leveraging a mini-batch wise continuous direct compression (CDC) approach to optimize efficiency in process development, on-demand manufacturing and continuous process verification (CPV)
      Martin Warman, Patrick M. Piccione, Reto Maurer

    7. Predictive In-Vitro Dissolution for Real-time Release Test (RTRT) for Continuous Manufacturing Process on Drug Product
      Zhenqi Shi, Stan Altan, Dwaine Banton, Sarah Nielsen, Martin Otava, Aaron Garrett and Matthew Walworth

      Section II: Design and Control: Continuous Manufacturing of Large Molecule Drug Substances and Products

    8. Continuous Manufacturing of Biologics Drug Products: Challenges of Implementing Innovation in cGMP
      Erinc Sahin, James Angelo, Jay West, Xuankuo Xu

    9. Modernizing manufacturing of parenteral products: from batch to continuous lyophilization
      Roberto Pisano, Merve B. Adali, and Lorenzo Stratta

      Section III: Process Analytical Technologies

    10. Near-infrared Spectroscopy as Process Analytical Technology in Continuous Solid Dosage Form Manufacturing
      Michiel Peeters, Prof. Dr. Thomas De Beer, Prof. Dr. Ashish Kumar

    11. The Role of Process Analytical Technology (PAT) in Biologics Development
      Dhanuka P. Wasalathanthri, Bhumit A. Patel

    12. Moving to Manufacturing – Lessons Learned in A Career in Process Analytical Technology
      Rodolfo J Romañach

      Section IV: Modeling, Design Space, and Future Outlook

    13. End-to-end Design Space for Continuous Manufacturing of pharmaceuticals: Understanding interactions across integrated continuous operations
      Sayantan Chattoraj

    14. Control strategies in continuous direct compression
      Aditya Vanarase, Sherif Badawy

    15. Framework for the validation of mechanistic and hybrid models as Process Analytical tools in the pharmaceutical Industry
      Pedro Valente, Luís Eça, Nuno Matos

    16. Understanding the History of Continuous Manufacturing in Other industries to Guide Future Development in Pharmaceuticals
      Ian M. Leavesley

    17. Process Systems Engineering Tools towards Digital Twins of Pharmaceutical Continuous Manufacturing Processes
      Yingjie Chen, Pooja Bhalode, Marianthi Ierapetritou



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