MODELING AND SIMULATION FUNCTIONALIZED MATERIALS FOR ADDITIVE MANUFACTURING AND 3D PRINTING : CONTINUOUS AND DISCRETE MEDIA

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ABOUT THE BOOK

Within the last decade, several industrialized countries have stressed the importance of advanced manufacturing to their economies. Many of these plans have highlighted the development of additive manufacturing techniques, such as 3D printing which, as of 2018, are still in their infancy. The objective is to develop superior products, produced at lower overall operational costs. For these goals to be realized, a deep understanding of the essential ingredients comprising the materials involved in additive manufacturing is needed. The combination of rigorous material modeling theories, coupled with the dramatic increase of computational power can potentially play a significant role in the analysis, control, and design of many emerging additive manufacturing processes. Specialized materials and the precise design of their properties are key factors in the processes. Specifically, particle-functionalized materials play a central role in this field, in three main regimes:

 (1) to enhance overall filament-based material properties, by embedding particles within a binder, which is then passed through a heating element and the deposited onto a surface,

 (2) to “functionalize” inks by adding particles to freely flowing solvents forming a mixture, which is then deposited onto a surface and

 (3) to directly deposit particles, as dry powders, onto surfaces and then to heat them with a laser, e-beam or other external source, in order to fuse them into place.

 

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